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SERVICE MANUAL
GPIB DC Power Supplies
Agilent Series 668xA
For instruments with Serial Numbers:
Agilent Model 6680A: US36480101 and Above *
Agilent Model 6681A: US36400101 and Above *
Agilent Model 6682A: US36440101 and Above *
Agilent Model 6683A: US36420101 and Above *
Agilent Model 6684A: US36410101 and Above *
* This manual also applies to instruments with the older serial number format described on page 7.
For instruments with higher serial numbers, a change page may be included.
For instruments with lower serial numbers, see Appendix A.
5
Agilent Part No. 5960-5590 Printed in USA
Microfiche Part No. 5960-5591 September, 2000
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Strany 1 - Agilent Series 668xA

SERVICE MANUALGPIB DC Power SuppliesAgilent Series 668xAFor instruments with Serial Numbers:Agilent Model 6680A: US36480101 and Above *Agilent Model 6

Strany 2 - ASSISTANCE

Verification 11 2 Verification Introduction This chapter provides test procedures for checking the operation of Agilent Series 668xA power supplie

Strany 3 - SAFETY CONSIDERATIONS

102 Replaceable PartsTable 5-10. A6 Bias Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionR842 0698-6360 RES 10K .1%R

Strany 4 - Printing History

Replaceable Parts 103Table 5-11. A7 Snubber Assembly, Replaceable PartsRef. Desig. Agilent Part No. DescriptionELECTRICAL PARTSC910, 911, 912, 9136

Strany 5 - Table of Contents

104 Replaceable PartsTable 5-13. A9 Down Programmer/Slow Sense, Replaceable PartsRef. Desig. Agilent Part No. DescriptionELECTRICAL PARTSC950, 951

Strany 6

Replaceable Parts 105Table 5-14. A10 Control Assembly, Replaceable PartsRef. Desig. Agilent Part No. DescriptionELECTRICAL PARTSC500, 501, 502 0180

Strany 7

106 Replaceable PartsTable 5-14. A10 Control Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionC588 0160-4799 CAP 2.2p

Strany 8 - Manual Revisions

Replaceable Parts 107Table 5-14. A10 Control Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionC639 0160-4795 CAP 4.7p

Strany 9 - Electrostatic Discharge

108 Replaceable PartsTable 5-14. A10 Control Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionR506 0757-0289 RES 13.3

Strany 10 - Verification

Replaceable Parts 109Table 5-14. A10 Control Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionR570, 580 0757-0424 RES

Strany 11 - Electronic Load

110 Replaceable PartsTable 5-14. A10 Control Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionR624 0757-0453 RES 30.1

Strany 12 - General Considerations

Replaceable Parts 111Table 5-14. A10 Control Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionR6666680A 0698-8913 RES

Strany 13 - Constant Voltage (CV) Tests

12 Verification Table 2-1. Test Equipment Required Type Required Characteristics Recommended Model Digital Voltmeter1 Resolution: 10 nV @ 1V A

Strany 14 - Verification 15

112 Replaceable PartsTable 5-14. A10 Control Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionR6846680A 0757-0280 RES

Strany 15

Replaceable Parts 113Table 5-14. A10 Control Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionR7096680A 0757-0468 RES

Strany 16

114 Replaceable PartsTable 5-14. A10 Control Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionU506 5080-2305 PRGMD-IC

Strany 17

Diagrams 1156DiagramsIntroductionThis chapter contains drawings and diagrams for troubleshooting and maintaining Agilent Series 668xA Power Supplies

Strany 18 - Constant Current (CC) Tests

116 DiagramsTable 6-2. Signal Name MnemonicsMnemonic Description Mnemonic DescriptionA(0)--A(15) Address lines MSRQ Microprocessor service requestA

Strany 19

Diagrams 117Table 6-3. Test PointsTEST POINT No. & Loc. Signal Tested Measurement and ConditionsA2 GPIB BOARD J106-4Primary/chassis ground Conn

Strany 20

118 DiagramsTable 6-3. Test Points (continued)TEST POINT No. & Loc. Signal Tested Measurement and ConditionsBias Board (continued)U308-1PREF+2.

Strany 21 - 22 Verification

Diagrams 119Table 6-3. Test Points (continued)TEST POINT No. & Loc. Signal Tested Measurement and ConditionsA10 Control Board (continued)U600-1

Strany 22 - Verification 23

120 DiagramsFigure 6-1. Test Point Waveforms for Table 6-3

Strany 23 - Averaging the CC Measurements

Diagrams 121Figure 6-2. Circuit Board Cabling Diagram

Strany 24

Verification 13 Programming The Tests General Considerations Procedures are given for programming these tests either from the front panel keypad or

Strany 25

122 DiagramsFigure 6-3. A1 Front Panel Board, Component and Test Point Location

Strany 26

Figure 6-4. A1 Front Panel Board, Schematic Diagram

Strany 27

Figure 6-5. LED Board, Component and Test Point LocationFigure 6-6. LED Board, Schematic Diagram

Strany 28

Figure 6-7. A2 GPIB Board, Component Location

Strany 29

23416578Figure 6-8. A2 GPIB Board, Schematic Diagram

Strany 30 - Troubleshooting

Figure 6-9. A3 FET Board, Component and Test Point Location

Strany 31 - Power-On Selftest

Figure 6-10. A3 FET Board, Schematic Diagram (sheet 1 of 2)

Strany 32

Figure 6-10. A3 FET Board, Schematic Diagram (sheet 2 of 2)

Strany 33 - Bias and Reference Supplies

Figure 6-11. A4 AC Input Board, Component and Test Point Location9101112

Strany 34 - Troubleshooting 35

Figure 6-12. A4 AC Input Board, Schematic Diagram

Strany 35 - 36 Troubleshooting

14 Verification Operation Verification Tests Table 2-3 lists the requirements for operation verification, which is a subset of the performance tes

Strany 36 - Troubleshooting 37

Figure 6-13. A5 DC Rail Board, Component and Test Point Location1314

Strany 37 - 38 Troubleshooting

Figure 6-14. A5 DC Rail Board, Schematic Diagram1314

Strany 38 - Troubleshooting 39

Figure 6-15. A6 Bias Board, Component and Test Point Location1516171819

Strany 39 - 40 Troubleshooting

Figure 6-16. A6 Bias Board, Schematic Diagram (Sheet 1of 2)19

Strany 40 - Troubleshooting 41

Figure 6-16. A6 Bias Board, Schematic Diagram (Sheet 2 of 2)15161718

Strany 41 - 42 Troubleshooting

Figure 6-17. Power Mesh, Schematic Diagram, Models 6680A, 6681A Only

Strany 42 - Troubleshooting 43

Figure 6-18. Power Mesh, Schematic Diagram Models 6682A, 6683A, 6684A Only

Strany 43 - 44 Troubleshooting

Figure 6-19. A7 Snubber Board, Component LocationFigure 6-20. A7 Snubber Board, Schematic Diagram

Strany 44 - Troubleshooting 45

Figure 6-21. A8 Fast Sense Board, Component LocationFigure 6-22. A8 Fast Sense Board, Schematic Diagram

Strany 45 - 46 Troubleshooting

Figure 6-23. A9 Down Programming/Slow Sense, Component Location

Strany 46 - Troubleshooting 47

Verification 15 Figure 2-1. Constant Voltage (CV) Test Setup

Strany 47 - 48 Troubleshooting

Figure 6-24. A9 Down Programming/Slow Sense, Schematic Diagram

Strany 48 - Troubleshooting 49

Figure 6-25. A10 Control Board, Component and Test Point Location475544414246484363535150494538366062615954525758566437213622203940

Strany 49 - 50 Troubleshooting

Figure 6-26. A10 Control Board, Schematic Diagram (Sheet 1 of 4)21222036373863

Strany 50 - Troubleshooting 51

Figure 6-26. A10 Control Board, Schematic Diagram (Sheet 2 of 4)644039

Strany 51 - 52 Troubleshooting

Figure 6-26. A10 Control Board, Schematic Diagram (Sheet 3 of 4)56616058575954525350514962556566

Strany 52 - A3 FET Board Troubleshooting

Figure 6-26. A10 Control Board, Schematic Diagram (Sheet 4 of 4)48434742413946454440

Strany 53

Backdating 149ABackdatingManual backdating describes changes that must be made to this manual for power supplies whose serial numbers are lowerthan

Strany 54 - Troubleshooting 55

150 BackdatingIn Table 5-9 A5 DC Rail BoardDELETEC418, 0.022uF 250VAC "Y" rated P/N 0160-4048Fuse Clips, REF F420 & 421 1/4" P/N

Strany 55 - Firmware Revisions

Backdating 151Table A-1. A2 GPIB Parts ListRef Desig. Agilent Part No. DescriptionELECTRICAL PARTSC102-105 0160-4822 Capacitor 1000pF 5%C106 0180-01

Strany 56 - Test Headers

152 BackdatingTable A-1. A2 GPIB Parts List (continued)Ref Desig. Agilent Part No. DescriptionELECTRICAL PARTSTB101 0360-2312 Terminal block (digita

Strany 57

16 Verification Table 2-4. Constant Voltage (CV) Tests Action Normal Result Voltage Programming and Readback Accuracy This test verifies that t

Strany 58 - Troubleshooting 59

Backdating 153Figure A-1. A2 GPIB Component Parts List

Strany 59

Index 155IndexAA1 Front Panel Board, test header ...

Strany 60

156 IndexCV source effect, defined...

Strany 61

Index 157UART PARITY ...

Strany 62 - EEPROM Initialization

158 IndexMnemonics signal names ...

Strany 63

Index 159load ...

Strany 64

160 IndexTroubleshootingtest points...

Strany 65

Verification 17 Table 2-4. Constant Voltage (CV) Tests (continued) Action Normal Result CV Source Effect (cont) 2 Set the transformer to the n

Strany 66

18 Verification Table 2-4. Constant Voltage (CV) Tests (continued) Action Normal Result Transient Recovery Time This test measures the time requ

Strany 67 - Tools Required

Verification 19 Constant Current (CC) Tests Test Setup Connect the appropriate current monitoring resistor (see Table 2-l) as shown in Fig. 2-3. Th

Strany 68 - GPIB Board

20 VerificationTable 2-5. Constant Current (CC) Tests (continued)Action Normal ResultCC Noise (PARD) (cont)2 Measure the residual noise on the DVM

Strany 69 - A3 FET Board

2CERTIFICATIONAgilent Technologies certifies that this product met its published specifications at time of shipment from the factory. AgilentTechnolog

Strany 70

Verification 21Table 2-5. Constant Current (CC) Tests (continued)Action Normal ResultCC Source EffectThis test measures the change in output curren

Strany 71 - A1KPD Keypad

22 VerificationFigure 2-3. CC Load Effect Test Setup

Strany 72 - Troubleshooting 73

Verification 23Figure 2-4. CC rms Noise Test Setup

Strany 73 - 74 Troubleshooting

24 VerificationAveraging the CC MeasurementsThe CC Load Effect and CC Source Effect tests measure the dc regulation of the power supply's outp

Strany 74 - Troubleshooting 75

Verification 25Table 2-6. Performance Test Record FormTest Facility:__________________________________________ Report No._________________________

Strany 75 - 76 Troubleshooting

26 VerificationTable 2-7. Performance Test Record for Agilent Model 6680AMODEL Agilent _____________Report No.______________ Date_________________

Strany 76 - Troubleshooting 77

Verification 27Table 2-7. Performance Test Record for Agilent Model 6681AMODEL Agilent_____________Report No.______________ Date__________________

Strany 77 - 78 Troubleshooting

28 VerificationTable 2-7. Performance Test Record for Agilent Model 6682AMODEL Agilent_____________Report No.______________ Date__________________

Strany 78 - Troubleshooting 79

Verification 29Table 2-7. Performance Test Record for Agilent Model 6683AMODEL Agilent_____________Report No.______________ Date__________________

Strany 79 - 80 Troubleshooting

30 VerificationTable 2-7. Performance Test Record for Agilent Model 6684AMODEL Agilent_____________Report No.______________ Date__________________

Strany 80 - Principles Of Operation

3SAFETY CONSIDERATIONSGENERAL. This is a Safety Class 1 instrument (provided with terminal for connection to protective earth ground).OPERATION. BEF

Strany 81 - A10 Control Board

Troubleshooting 313Troubleshooting Shock Hazard: Most of the procedures in this chapter must be performed with power applied and protective cove

Strany 82

32 TroubleshootingTest Equipment RequiredTable 3-1. Test Equipment RequiredEquipment Purpose Recommended ModelLogic Probe To check states of data l

Strany 83

Troubleshooting 33Table 3-2. Selftest Error Codes/MessagesCode and/orMessageDescription Probable Cause Selftest ErrorCodes/MessagesEl FP RAM Front

Strany 84 - A5 DC Rail Board

34 TroubleshootingTroubleshooting ChartsFigure 3-1 gives overall troubleshooting procedures to isolate the fault to a circuit board or particular ci

Strany 85 - Output Circuits

Troubleshooting 35Figure 3-1. Overall Troubleshooting (Sheet 1 of 4)

Strany 86 - Principles Of Operation 87

36 TroubleshootingFigure 3-1. Overall Troubleshooting (Sheet 2 of 4)

Strany 87 - Replaceable Parts

Troubleshooting 37Figure 3-1. Overall Troubleshooting (Sheet 3 of 4)

Strany 88 - How to Order Parts

38 TroubleshootingFigure 3-1. Overall Troubleshooting (Sheet 4 of 4)

Strany 89

Troubleshooting 39Figure 3-2. No Display Troubleshooting

Strany 90

40 TroubleshootingFigure 3-3. OV Will Not Fire Troubleshooting

Strany 91

4 Safety Symbol DefinitionsSymbol Description Symbol DescriptionDirect current Terminal for Line conductor on permanentlyinstalled equipmentAlternatin

Strany 92

Troubleshooting 41Figure 3-4. OV At Turn-On Troubleshooting

Strany 93

42 TroubleshootingFigure 3-5. Output Held Low Troubleshooting (Sheet 1 of 2)

Strany 94

Troubleshooting 43Figure 3-5. Output Held Low Troubleshooting (Sheet 2 of 2)

Strany 95

44 TroubleshootingFigure 3-6. Output Held High Troubleshooting

Strany 96

Troubleshooting 45Figure 3-7. DAC Circuits Troubleshooting

Strany 97

46 TroubleshootingFigure 3-8. DAC Test Waveforms

Strany 98

Troubleshooting 47Figure 3-9. CV/CC DAC and Amplifier Circuit Troubleshooting

Strany 99

48 TroubleshootingFigure 3-10. Serial Down Troubleshooting (Sheet 1 of 2)

Strany 100

Troubleshooting 49Figure 3-10. Serial Down Troubleshooting (Sheet 2 of 2)

Strany 101

50 TroubleshootingFigure 3-11. Secondary Interface Down (Sheet 1 of 2)

Strany 102

5 Table of ContentsIntroduction ...

Strany 103

Troubleshooting 51Figure 3-11. Secondary Interface Down (Sheet 2 of 2)

Strany 104

52 TroubleshootingFigure 3-12. Slow Downprogramming Troubleshooting

Strany 105

Troubleshooting 53CV/CC Status Annunciators TroubleshootingWhen troubleshooting the CV/CC status annunciators or status readback circuits, first mea

Strany 106

54 TroubleshootingTable 3-4. FET Troubleshooting Chart (continued)Procedure ResultDynamic Troubleshooting1. Turn off the power supply and remove t

Strany 107

Troubleshooting 55Figure 3-13. A3 FET Board Test Waveforms

Strany 108

56 TroubleshootingSignature AnalysisIntroductionThe easiest and most efficient method of troubleshooting microprocessor-based instruments is with si

Strany 109

Troubleshooting 57Test HeadersThe power supply has two test headers as shown in Figure 3-15, each with a jumper that can be moved to differentpositi

Strany 110

58 TroubleshootingTable 3-5. Primary Interface SA TestDescription: These signatures check some primary interface circuits on the Systems Supply A2

Strany 111

Troubleshooting 59Figure 3-16. Signature Analysis Connections, (Sheet 1 of 2)

Strany 112

60 TroubleshootingFigure 3-16. Signature Analysis Connections, (Sheet 2 of 2)Table 3-6. Front Panel SA TestDescription: These signatures check fro

Strany 113 - Diagrams

6Post-Repair Calibration...

Strany 114

Troubleshooting 61Table 3-7. Secondary Interface SA TestDescription: These signatures check the secondary microprocessor A5U504.Valid A5U504 ROM Fi

Strany 115

62 TroubleshootingPost-Repair CalibrationWhen RequiredCalibration is required annually and also whenever certain components are replaced. If compone

Strany 116

Troubleshooting 63EEPROM InitializationEEPROM AlU6 on the A1 Front Panel Board stores the supply's GPIB address, model number, and constants re

Strany 117 - General Schematic Notes

64 Troubleshooting10 ! Program to initialize EPROM or move factory preset data in 668xA20 ! power supplies.30 ! RE-STORE " INIT_668X"40 !

Strany 118 - 120 Diagrams

Troubleshooting 65510 DATA 115,30,20,1,127,.002701,.2,.00042,10.25520 !530 Eprom_data_6684: ! ! EEPROM data for 6684A540 DATA 93,74,41,0,83,0,29,70

Strany 119 - Diagrams 121

66 Troubleshooting1020 GOSUB Ps_error ! Error if passcode is not "0"!1030 IF Err THEN1040 OUTPUT @Ps;"*IDN?" ! Get data fro

Strany 120 - 122 Diagrams

Troubleshooting 671530 CLEAR SCREEN1540 PRINT "This program should ONLY be completed if your power supply”1550 PRINT "EEPROM has been re

Strany 121

68 Troubleshooting2010 IF Err THEN2020 PRINT "An error occurred during the EEPROM read/write, Check for"2030 PRINT "programmi

Strany 122

Troubleshooting 69Top Cover1. Remove the four screws that secure the carrying straps (two TORX 20 screws on each side). These same screws securethe

Strany 123

70 TroubleshootingA4 AC Input AssemblyTo remove the A4 AC Input Board first remove the GPIB board then disconnect these cables from the following co

Strany 124

Introduction 7 1 Introduction Scope Organization This manual contains information for troubleshooting and repairing to the component level Agilent

Strany 125

Troubleshooting 71A10 Control Assembly Disconnect the cables from the following connectors at the A10 DC RAIL board:1. Disconnect the ribbon cable

Strany 126

72 TroubleshootingA1DSP1 LCD Display1. Remove the A1 Front Panel Board as described in that procedure.2. Remove the nuts securing the LCD display

Strany 127

Troubleshooting 73Figure 3-18. Component Locations (Top Cover and RFI Shield Removed)

Strany 128

74 TroubleshootingFigure 3-19. 5-Inch Front Panel Frame Assembly

Strany 129

Troubleshooting 75Figure 3-20. 3-Inch Front Panel Frame Assembly

Strany 130

76 TroubleshootingFigure 3-21. Assembly A10, Exploded View

Strany 131

Troubleshooting 77Figure 3-22. Assembly A10, Exploded View (6680A, 6681A)

Strany 132

78 TroubleshootingFigure 3-23. Assembly A10, Exploded View (6682A, 6683A, 6684A)

Strany 133

Troubleshooting 79Figure 3-24. Three-Phase Line Choke Subchassis Wiring

Strany 134

80 TroubleshootingFigure 3-25. 24 Volt Fan Transformer

Strany 135

Introduction 8 Related Documents Change Sheet There may or may not be a Manual Change sheet included with this manual (see Manual Revisions). If o

Strany 136

Principles Of Operation 814Principles Of OperationIntroductionFigure 4-3 (at the end of this chapter) is a block diagram showing the major circuits

Strany 137

82 Principles Of Operation A digital control interface on the A2 GPIB Board provides the following power supply functions:• Relay link.• Digital 1/0

Strany 138

Principles Of Operation 83 The Secondary Microprocessor translates serial data received from the A2 board into parallel 12 bit data. The data bus is

Strany 139

84 Principles Of Operationany value of load impedance. Switching between CV and CC is done automatically by the CV/CC control circuits at avalue of

Strany 140

Principles Of Operation 85 A4 AC Input Board The A4 Input Board contains the Inrush-Current Limit relay (K401), Main Power Relay (K402), current-li

Strany 141

86 Principles Of Operation Figure 4-2. 1ST Stage of the FET H-Bridge Configuration Output Circuits The output circuits include the following cir

Strany 142

Principles Of Operation 87Figure 4-3. Agilent Series 668xA Power Supply, Block Diagram

Strany 143

Replaceable Parts 895Replaceable PartsINTRODUCTIONChapter OrganizationThis section lists the replaceable electrical and mechanical parts for the Agi

Strany 144

90 Replaceable PartsHow to Order PartsYou can order parts from your local Agilent Technologies, Inc. Sales and Support Office (see the list of offic

Strany 145

Replaceable Parts 91Table 5-3. Main Chassis, Replaceable PartsRef. Desig. Agilent Part No. DescriptionC9076680A 0180-4516 CAP 33000uF 7.5V6681A 018

Strany 146 - Backdating

Introduction 9Safety ConsiderationsThis power supply is a Safety Class I instrument, which means it has a protective earth terminal. This terminal mu

Strany 147

92 Replaceable PartsTable 5-3. Main Chassis, Replaceable Parts (continued)Ref. Desig. Agilent Part No. Description2110-0910 FUSE (see 5060-3513 )21

Strany 148

Replaceable Parts 93Table 5-3. Main Chassis, Replaceable Parts (continued)Ref. Desig. Agilent Part No. Description1400-0611 CABLE CLAMP (GPIB/FAN)5

Strany 149

94 Replaceable PartsTable 5-4. A1 Front Panel Board, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionS1 3101-3088 Line switchV

Strany 150 - Backdating 153

Replaceable Parts 95Table 5-6. A2 GPIB Board, Replaceable Parts (see Note)Ref. Desig. Agilent Part No. DescriptionELECTRICAL PARTSC122 0180-4606Cap

Strany 151

96 Replaceable PartsTable 5-7. A3 FET Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionC244, 245 0160-6806 CAP .luF 4

Strany 152

Replaceable Parts 97Table 5-7. A3 FET Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionQ301, 302, 303, 304 1855-0859

Strany 153

98 Replaceable PartsTable 5-7. A3 FET Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionR271 0757-0200 RES 5.62K 1%R27

Strany 154

Replaceable Parts 99Table 5-7. A3 FET Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionR383 0757-0442 RES 10K 1% .125

Strany 155

100 Replaceable PartsTable 5-9. A5 DC Rail Assembly, Replaceable PartsRef. Desig. Agilent Part No. DescriptionELECTRICAL PARTSC418 0160-4048 CAP 0.

Strany 156

Replaceable Parts 101Table 5-10. A6 Bias Assembly, Replaceable Parts (continued)Ref. Desig. Agilent Part No. DescriptionC823 0180-4131 CAP 4.7uF 35

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